Acid Proof Brick & Tile Lining
Acid Proof Brick & Tile Lining
Acid Brick or Tile flooring systems provides a permanent solution to protect the underlying membrane against
mechanical damage and elevated temperatures. They also greatly enhance the chemical resistance of the
entire corrosion protection system. Chemical resistant mortar is a two-component synthetic resin mortar
based on resin with mineral fillers. It is suited as laying and jointing material for tiling and masonry, especially
where severe chemical stress, e.g. acids, alkalis or organic solvents, or high thermal stress apply. It is used
for tiling and masonry in installations of the chemical industry, in waste and process water t reatment, in
sewers, pits and collecting basins, traffic and reloading areas, neutralization plants or acid pickling lines.
POLYLINE MORTAR SPECIFICATIONS
| TYPE | MATERIAL CODE | CHARACTERISTIC | USES | Temperature Resistance |
| heavy duty reinforced mortar based on Vinyl Ester resin | 8300VE POLKRET MORTAR | Resistant Mortar for installing Acid Proof Bricks, and Acid Proof Tiles to protect against exposure to chemical attack in immersion service conditions.resistance against aggressive media like Concentrated Sulphuric Acid, HCL, Chlorine Dioxide solution, Salts, Alkalis & organic solvents at elevated temperature | Acid Proof Bricks, Tiles & Carbon Brick fitted with 8300VE POLKRET Mortar finds uses in lining of reaction Towers, bleach Towers, Concrete Floors exposed to chemicals, Tanks, Drains, Foundation, Sumps, Waste Water Treatment Basins, Chemical Process Floors etc. in Chemical & Fertilizer industries, PTA plant, Pulp & Paper Industries, Steel mills, Galvanising Plants, Food industries, Petrochemical plant etc |
Temperature Resistance Immersion Up to 110°C,Temperature Resistance Spillage Up to 150° C |
| heavy duty reinforced mortar based on Novolac Vinyl Ester resin | 9300VE POLKRET MORTAR | excellent resistance against aggressive media like Concentrated Sulphuric Acidabove 50%, HCL, Chlorine Dioxide solution, Salts, Alkalis & organic solvents at elevated temperature. | Acid Proof Bricks, Tiles & Carbon Brick fitted with 9300VE POLKRET Mortar finds uses in lining of reaction Towers, bleach Towers, Concrete Floors exposed to chemicals, Tanks, Drains, Foundation, Sumps, Wastewater Treatment Basins, Chemical Process Floors etc. in Chemical & Fertilizer industries, PTA plant, Pulp & Paper Industries, Steel mills, Galvanising Plants, Food industries, Petrochemical plant etc. | Temperature Resistance Immersion Up to 110°C,Temperature Resistance Spillage Up to 150° C |
| Environment friendly | 5500CNS MORTAR | excellent resistance against aggressive media like Sulphuric Acid, HCL, Salts, strong lyes at elevated temperature. It is not recommended for HF & fluoride salts |
mortar for installation of Acid Proof Bricks and Acid Proof Tiles on construction materials like RCC concrete, Carbon steel, Brick masonry constructions etc exposed to severe chemical stress in immersion and spillage service conditions. Carbon Brick, Acid Proof Bricks & Tiles fitted with 5500CNS Mortar finds uses in lining of Concrete Floors exposed to chemicals, Tanks, Drains, Foundation, Sumps, Wastewater Treatment Basins, ChemicalProcess Floors etc. in Chemical, Fertilizer, Pulp & Paper, ViscoseRayon industries, Steel mills, Galvanising Plants, Food industries, Textile Dyeing, Thermal Power etc. | Temperature Resistance Immersion Up to 110°C,Temperature Resistance Spillage Up to 170° C |
| heavy duty reinforced mortar based on Novolac Vinyl Ester resin | 7500 FURAN MORTAR | resistance against aggressive media like Hydrofluoric Acid ,Sulphuric Acidup to 70%, HCL, Salts, strong lyes at elevated temperature & organic solvents. |
Carbon Brick, Acid Proof Bricks & Tiles fitted with 7500Furan Mortar finds uses in lining of reaction Towers, Digesters, Acid Pickling lines, Flue Gas Desulphurisation plants, Concrete Floors exposed to chemicals, Tanks, Drains, Foundation, Sumps, Wastewater Treatment Basins, Chemical Process Floors etc. in Chemical, Fertilizer industries & Phosphoric Acid Plant, Steel mills, Galvanising Plants, Food industries, Petrochemical plant etc. | Temperature Resistance Immersion Up to 120°C,Temperature Resistance Spillage Up to 200° C |
| POTASSIUM SILICATE MORTAR | 4300 POLKRET> | excellent resistance to all concentrations of all acids (except HF) including 98% sulfuric, oleum, 70% nitric, 37% HCl, and acid/solvent solutions, resistant to sulfation/hydration mortar joint deterioration in wet/dry acid environments and withstands temperatures to 2,500°F | used for the installation of chemical and abrasion resistant masonry linings that will be operating in refractory temperature ranges and require resistance to acids and acid vapors and suitable for bonding chemical and abrasion resistant masonry units in a variety of applications including: Ore Roasters and Furnaces Incinerator Hot Gas Inlet Ducts Scrubber Quench Chambers | temperatures to 2,500°F.(1371°C) |
Project Documentation
The following photos show examples of completed Acid Brick lining installations and applications performed by PT. Polyline Technologies.
